sun tracking slew gear durablity test bench

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sun tracking slew gear durablity test bench

Name: sun tracking slew gear durablity test bench
Brand: J K AUTOMATION
Price: 1500000 INR
Availability: InStock

Price 1500000 INR/ Unit

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MOQ : 1 Unit

sun tracking slew gear durablity test bench Specification

Measuring Range
Torque & Angle measurement: 0600 Nm, 0360

Max Height
1700 mm

Humidity
20% 90% RH

Test Range
0 10,000 cycles

Resolution
0.1 Nm / 0.1

Frequency
50 Hz

Interface Type
USB Data Export / Ethernet

Operating Voltage
220 V AC

Response Time
<1 s

Application
Slew gear for solar sun tracking

Hardness
Fixture Hardened 5862 HRC

Accuracy
0.5% F.S.

Display Type
Digital touch screen

Mounting Type
Floor standing

Port Size
1/2 inch

Features
Automatic cycle testing, overload protection, real-time data display, safety alarms

Number of Specimens
1 2

Automation Grade
Fully Automatic

Gas Pressure
0.60.8 MPa

Temperature
5C 40C

Specimen Size
Up to 400 mm diameter

Power Supply
220V / 50Hz, single phase

Equipment Type
Durability Test Bench

Usage
Durability/life cycle test of slew gear

Capacity
Max load 500 Nm

Machine Weight
850 kg

Test Speed
0.250 rpm

Test Width
450 mm

Test Stroke
01000 mm (adjustable)

Control Mode
Programmable PLC with HMI control

About sun tracking slew gear durablity test bench

Slew Drive is a new type of slewing product, usually called slewing ring, which is usually composed of worm, slewing ring, housing, motor and other components. Since the core components are slewing bearings, they can simultaneously withstand axial forces, radial forces, and overturning moments. Compared with traditional rotary products, the new slewing drive features easy installation, easy maintenance and a greater degree of installation space.Coresun Drive slewing drive gear motor worm drive for horizontal single-axis solar tracking system. For horizontal single-axis solar tracking system, the main shaft of solar panel will adjust the angle to precisely track the declination angle. This kind of slewing drive is only applied for low latitudes area.

Slew Drive are widely used in PV,CPV,STP solar tracking systems and construction applications including truck cranes, manlifts, turntables, port machinery, modular vehicles, small wind power systems and satellite communications.

Glossary

Tilting Moment Torque: Torque is the load multiplied by distance between the position of load and the center of slewing bearing. If the qorque generated by load and distance is greater than the rated tilting moment torque, slewing drive will be overturned.

Radial load: Load vertical to the axis of slewing bearing

Axial load: Load parallel to the axis of slewing bearing

Holding torque: It is the reverse torque. When the drive is rotating reversely, and parts are not damaged, The maximum torque achieved is called holding torquer viding tot product validation and testing solution for the slew drive. We, JK Automation have installed our slew drive validation and durability test bench and assembly solution for premium motion pvt. Ltd. Akkurdi plant.

JK Autoation is providing solution for various gear box and linear actuator validation and assembly solution for various industries and also providing excellent services to our customer.

Coresun Drive slewing drive gear motor worm drive for horizontal single-axis solar tracking system. For horizontal single-axis solar tracking system, the main shaft of solar panel will adjust the angle to precisely track the declination angle. This kind of slewing drive is only applied for low latitudes area.

JK Automation is providing manufacturing and validation support for slew drive manufacturing industries.

Glossary

Radial load: Load vertical to the axis of slewing bearing

Axial load: Load parallel to the axis of slewing bearing

Holding torque:It is the reverse torque.When the drive is rotating reversely, and parts are not damaged,The maximum torque achieved is called holding torque.

Advanced Durability Testing for Solar Gear Systems

Specifically built for sun tracking slew gears, this test bench offers high-precision durability assessments through automated cycles. Its programmable PLC with HMI touch controls allows customizable testing routines, while continuous data logging and analysis streamline validation workflows. The bench's robust construction and advanced safety measures, including emergency stop and protective enclosure, guarantee dependable long-term use.

Comprehensive Safety and Monitoring Features

Operator safety is paramount, with an emergency stop button, protective enclosure, and real-time safety alarms. The system continuously logs performance data, which can be analyzed via integrated software and exported through USB or Ethernet. Overload protection and automatic cycle monitoring contribute to secure and efficient testing environments.

Flexible and Reliable Operation

Accommodating a wide range of slew ring sizes with adjustable clamps, the equipment covers diverse test needs. Users can set cycle times and test speeds from 0.2 to 50 rpm, track parameters digitally, and manage test strokes up to 1000 mm. The air-cooled motor ensures performance stability, even under strenuous repeated cycles.

FAQ's of sun tracking slew gear durablity test bench:

Q: How does the emergency stop and safety enclosure protect operators during testing?

A: The test bench is equipped with an emergency stop button and a protective enclosure, ensuring immediate shutdown and physical separation from moving components during potentially hazardous situations. Safety alarms provide additional alerts for overload or faults, enhancing operator security throughout the test process.

Q: What data logging and analysis capabilities does this test bench offer?

A: Continuous data logging is standard, storing torque, angle, cycle count, and other key parameters. The system includes analysis software for real-time tracking and post-test review, while data can be exported via USB or Ethernet for detailed scrutiny and reporting, promoting comprehensive quality assurance.

Q: When should the lubrication system be adjusted or maintained?

A: The integrated lubrication system features adjustable flow and is designed for continuous operation during testing. Maintenance should follow scheduled intervals or be prompted by system alarms; adjustments can be made as required via the control panel to optimize performance and prolong specimen life.

Q: Where can this test bench be installed, and what power requirements are needed?

A: Designed as a floor-standing unit, it is suitable for installation in laboratories, manufacturing facilities, or research centers. The machine runs on a standard 220V AC, 50Hz single-phase power supply, making installation straightforward for most industrial environments in India and similar regions.

Q: What is the process for setting up and running a slew gear durability test?

A: Users secure the specimen using adjustable clamps, input test parameters (cycle count, speed, stroke, etc.) on the digital touch HMI, and initiate the test via the PLC control. Automatic cycle execution, lubrication, data acquisition, and safety monitoring are all managed by the bench's control system.

Q: How does the test bench accommodate different specimen sizes and torque requirements?

A: The test bench is compatible with slew rings up to 400 mm in diameter and can handle torque measurements from 0 to 600 Nm. Adjustable clamps allow secure fitting of different gear sizes, while programmable torque and angle settings ensure accurate, application-specific evaluation.

Q: What are the key benefits of using this durability test bench for sun tracking slew gears?

A: Utilizing this bench provides repeatable, automated endurance testing, helps verify product reliability, and ensures compliance with CE and ISO 9001 standards. It streamlines throughput with fully automatic processes, data export, and real-time results, reducing manual effort and the risk of operator error.

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